Compatible Systems MicroRouter 900i Bedienungsanleitung Seite 1

Contents - 1Microrouter CNC Machine User's ManualMicrorouterCNC MachineUser's Manual.Total Commitment to Education and Training WorldWide. D

10 - Safety Features - Section 2 Microrouter CNC Machine User's Manual2: Safety Features Overview and PrecautionsSafety Features Overview.The fol

Section 2 - Safety Features - 11Microrouter CNC Machine User's Manual2: Safety Features - Emergency Stop ButtonA circular, red emergency stop but

12 - Safety Features - Section 2 Microrouter CNC Machine User's Manual2: Safety Features - Interlock Guard SwitchAn interlock guard switch is fit

Section 2 - Safety Features - 13Microrouter CNC Machine User's Manual2: Safety Features - Interlock Guard SwitchAn override facility is provided

14 - CNC Machine Installation - Section 3 Microrouter CNC Machine User's Manual3: Unpacking & Lifting your MicrorouterCut the top of the deli

Section 3 - CNC Machine Installation - 15Microrouter CNC Machine User's Manual3: Deciding on a Site for your MicrorouterSite your Microrouter in

16 - CNC Machine Installation - Section 3 Microrouter CNC Machine User's ManualThe Microturn is delivered with standard mains specification cable

Section 3 - CNC Machine Installation - 17Microrouter CNC Machine User's Manual3: Connecting your PC to the MicrorouterYour Microrouter CNC machin

18 - CNC Machine Installation - Section 3 Microrouter CNC Machine User's ManualTo connect your PC to the Microrouter:1) Connect the elements of y

Section 3 - CNC Machine Installation - 19Microrouter CNC Machine User's Manual3: Connecting your PC to the Microrouter25 pin D female connectorfi

2 - Contents Microrouter CNC Machine User's ManualContact InformationAddress: Denford Limited,Birds Royd,Brighouse,West Yorkshire,HD6 1NB,UK.Tele

20 - CNC Machine Installation - Section 3 Microrouter CNC Machine User's Manual3: Dust Extraction & General Wood Precautions3: Removal of Pro

Section 3 - CNC Machine Installation - 21Microrouter CNC Machine User's Manual General Wood Dust Safety Precautions.Obtain "material saf

22 - CNC Machine Installation - Section 3 Microrouter CNC Machine User's Manual3: Component Connection Schematic DiagramMains PowerSupply Plug.De

Section 4 - CNC Machine Operation - 23Microrouter CNC Machine User's Manual4: Using your Microrouter - OverviewSeveral steps must be completed be

24 - CNC Machine Operation - Section 4 Microrouter CNC Machine User's Manual4: General Layout of Microrouter ComponentsExit Holefor DustExtractio

Section 4 - CNC Machine Operation - 25Microrouter CNC Machine User's Manual4: General Layout of Microrouter ComponentsRemoveableCover Plate ( toa

26 - CNC Machine Operation - Section 4 Microrouter CNC Machine User's Manual4: Microrouter - Axis DefinitionsX Axis.The X axis slides run at 90 d

Section 4 - CNC Machine Operation - 27Microrouter CNC Machine User's Manual4: Switching the Microrouter OnFollow these instructions to switch on

28 - CNC Machine Operation - Section 4 Microrouter CNC Machine User's Manual4: Switching the Microrouter OffFollow these instructions to switch o

Section 4 - CNC Machine Operation - 29Microrouter CNC Machine User's Manual4: Part Manufacture -Checklist and Tool ChangingChecklist.Before begin

Contents - 3Microrouter CNC Machine User's ManualContentsTable of ContentsPrefaceContact Information...

30 - CNC Machine Operation - Section 4 Microrouter CNC Machine User's ManualThe table vacuum pump switch, emergencystop button, spindle speed and

Section 4 - CNC Machine Operation - 31Microrouter CNC Machine User's Manual4: Part Manufacture -Table Vacuum Pump & Emergency StopTable Vacuu

32 - Preparing Tooling Hardware - Section 5 Microrouter CNC Machine User's Manual5: Performing a Tool ChangeStandard Tool Change System.The tool

Section 5 - Preparing Tooling Hardware - 33Microrouter CNC Machine User's ManualPerforming a Manually Requested Tool Change.Before beginning a ma

34 - Preparing Tooling Hardware - Section 5 Microrouter CNC Machine User's ManualThe easiest method of performing a tool change is to remove thel

Section 5 - Preparing Tooling Hardware - 35Microrouter CNC Machine User's Manual5: Removing the Laminate Trimmer from theMachine HeadLeft: Turnan

36 - Preparing Tooling Hardware - Section 5 Microrouter CNC Machine User's Manual5: Setting Tools in the Laminate TrimmerThe easiest method of pe

Section 5 - Preparing Tooling Hardware - 37Microrouter CNC Machine User's Manual5: Setting Tools in the Laminate TrimmerRefitting theLocking Nut.

38 - Preparing Tooling Hardware - Section 5 Microrouter CNC Machine User's ManualLeft: Turnclockwiseto tightenclamp.Tools required:• 5mm allen ke

Section 5 - Preparing Tooling Hardware - 39Microrouter CNC Machine User's Manual5: Refitting the Laminate Trimmer to theMachine HeadLeft:Plugpowe

4 - Contents Microrouter CNC Machine User's ManualContentsSection 6: Work HoldingThe Work Holding Clamp Rail Components...

40 - Work Holding - Section 6 Microrouter CNC Machine User's Manual6: The Work Holding Clamp Rail ComponentsThe easiest method of holding large,

Section 6 - Work Holding - 41Microrouter CNC Machine User's Manual6: Assembling the Work Holding Clamp RailsTo assemble each clamp rail:1) Place

42 - Work Holding - Section 6 Microrouter CNC Machine User's ManualEngineerssquare.6: Assembling the Work Holding Clamp RailsTo fit the clamp rai

Section 6 - Work Holding - 43Microrouter CNC Machine User's ManualTurn 5mmallen keyclockwise totighten bolt.6: Using the Work Holding Clamp Rails

44 - Work Holding - Section 6 Microrouter CNC Machine User's Manual6: The Vacuum Table ComponentsThe vacuum table is a fully assembled, self adju

Section 6 - Work Holding - 45Microrouter CNC Machine User's Manual6: Preparing the Microrouter Working AreaAlthough the vacuum table itself is su

46 - Work Holding - Section 6 Microrouter CNC Machine User's Manual6: Fitting and Using the Vacuum TableTo operate the vacuum table:1) Place the

Section 6 - Work Holding - 47Microrouter CNC Machine User's Manual6: Fitting and Using the Vacuum TableSampleworkpiece.Vacuum Table Troubleshooti

48 - Maintenance - Section 7 Microrouter CNC Machine User's Manual7: Maintenance Schedule and ChartsIf your CNC machine is used intensively, we r

Section 7 - Maintenance - 49Microrouter CNC Machine User's Manual7: General Work Area CleaningVacuum the inside of the enclosure after each piece

Contents - 5Microrouter CNC Machine User's Manual Warranty Disclaimer.The Warranty on your Microrouter CNC machine will be invalidated if any mod

50 - Maintenance - Section 7 Microrouter CNC Machine User's Manual7: Lubrication Areas on the MicrorouterThe following items should be lubricated

Section 7 - Maintenance - 51Microrouter CNC Machine User's Manual7: Lubrication of Leadscrews Location-xX Axis Leadscrew Lubrication.The X axis

52 - Maintenance - Section 7 Microrouter CNC Machine User's ManualY Axis Leadscrew Lubrication.The Y axis has one leadscrew, fitted between the b

Section 7 - Maintenance - 53Microrouter CNC Machine User's Manual7: Lubrication of LeadscrewsZ Axis Leadscrew Lubrication.The Z axis has one lead

54 - Maintenance - Section 7 Microrouter CNC Machine User's Manual7: Lubrication of SliderailsX Axis Sliderail Lubrication.The X axis has two sli

Section 7 - Maintenance - 55Microrouter CNC Machine User's Manual7: Lubrication of SliderailsY Axis Sliderail Lubrication.The Y axis has three sl

56 - Maintenance - Section 7 Microrouter CNC Machine User's Manual7: Lubrication of SliderailsZ Axis Sliderail Lubrication.The Z axis has two sli

Section 7 - Maintenance - 57Microrouter CNC Machine User's Manual7: Cleaning the Thrust Bearing CouplingsX Axis Thrust Bearing Coupling.Using a s

58 - Maintenance - Section 7 Microrouter CNC Machine User's Manual7: Cleaning the Datum MicroswitchesX Axis Datum Microswitch.The microswitch def

Section 7 - Maintenance - 59Microrouter CNC Machine User's Manual7: Cleaning the Datum Microswitches Location-xLook behind rear Aslideframe asse

6 - Contents Microrouter CNC Machine User's ManualUsing this manual This manual provides information describing how to transport, site,setup, ope

60 - Maintenance - Section 7 Microrouter CNC Machine User's Manual7: Cleaning the Datum MicroswitchesZ Axis Datum Microswitch.The microswitch def

Section 7 - Maintenance - 61Microrouter CNC Machine User's Manual7: Laminate Trimmer MaintenanceDaily.Unplug the power lead from the laminate tri

62 - Machine Electronics - Section 8 Microrouter CNC Machine User's Manual8: Accessing the Electrical PanelThe Microrouter electronics are locate

Section 8 - Machine Electronics - 63Microrouter CNC Machine User's ManualThe Electrical Diagramsfor your Microrouter arenot included in thismanua

64 - Machine Electronics - Section 8 Microrouter CNC Machine User's Manual8: The DenStep Motion Control BoardThe DenStep motion control board is

Section 8 - Machine Electronics - 65Microrouter CNC Machine User's Manual8: The Spindle Drive BoardSpindle Drive LED Status.The two spindle drive

66 - Technical Support - Section 9 Microrouter CNC Machine User's Manual9: Technical SupportDenford Limited provides unlimited telephone and e-ma

Section 9 - Technical Support - 67Microrouter CNC Machine User's ManualVR CNC Milling Software Communications Troubleshooting:1) Your computer co

68 - Technical Support - Section 9 Microrouter CNC Machine User's Manual9: TroubleshootingVR CNC Milling Software Communications Troubleshootingc

Section 9 - Technical Support - 69Microrouter CNC Machine User's Manual9: TroubleshootingThe part is being cut at an incorrect depth :Check the v

Section 1 - Introduction - 7Microrouter CNC Machine User's ManualCongratulations on your purchase of a Microrouter series CNCmachine. In this ma

70 - Appendix - Section 10 Microrouter CNC Machine User's Manual10: Specification of Microrouter CNC machineStandard Equipment:• Microrouter CNC

Section 10 - Appendix - 71Microrouter CNC Machine User's ManualA Part Program is a list of coded instructions which describes howthe designed par

72 - Appendix - Section 10 Microrouter CNC Machine User's Manual10: Composition of a Part ProgramA component is designed using aCAD/CAM software

Section 10 - Appendix - 73Microrouter CNC Machine User's Manual10: G Codes ListNote - Not all G codes may apply to your CNC machine.G Code. Grou

74 - Appendix - Section 10 Microrouter CNC Machine User's Manual10: M Codes ListNote - Not all M codes may apply to your CNC machine.M code. Func

Section 10 - Appendix - 75Microrouter CNC Machine User's Manual10: List of Program Address CharactersN - Program Sequence (line) number.X - Prima

76 - Appendix - Section 10 Microrouter CNC Machine User's Manual10: Denford DirectivesDirectives are program terms defined by Denford Limited.The

Section 10 - Appendix - 77Microrouter CNC Machine User's Manual10: Denford Directives[TOOLDEFThis directive sets the length and diameter of a cut

78 - Appendix - Section 10 Microrouter CNC Machine User's Manual10: Understanding OffsetsWhat are offsets?Offsets are a collection of numerical v

Section 10 - Appendix - 79Microrouter CNC Machine User's Manual10: Understanding OffsetsWhere should I position the workpiece datum on my billet?

8 - Introduction - Section 1 Microrouter CNC Machine User's ManualCNC refers to Computer Numerical Control, the automatic system used to control

80 - Appendix - Section 10 Microrouter CNC Machine User's Manual10: Configuring a Workpiece OffsetThe workpiece offset file contains three values

Section 10 - Appendix - 81Microrouter CNC Machine User's ManualPlane ofToolReferencePosition.Machine HeadHome Position.Difference in lengthbetwee

82 - Appendix - Section 10 Microrouter CNC Machine User's Manual10: Configuring a Tool Length OffsetBillet.The cutting tipjust touchesthe surface

Section 10 - Appendix - 83Microrouter CNC Machine User's ManualThe responsible person...Mr J.M. Boyle.Business Name ...

84 - Appendix - Section 10 Microrouter CNC Machine User's ManualBack of the EC Declaration of Conformity Certificate.

Section 10 - Appendix - 85Microrouter CNC Machine User's ManualMicrorouter Series Noise Level Test ResultsTest Report No: NL - NR 1 - Ø1.Machiner

86 - Appendix - Section 10 Microrouter CNC Machine User's ManualBack of the Microrouter Series Noise Level Test Results Certificate.

Section 11 - Glossary - 87Microrouter CNC Machine User's ManualABSOLUTE ... In absolute programming, zero is the point from

88 - Glossary - Section 11 Microrouter CNC Machine User's ManualDRIVE... The controller unit for a disk system.DRY

Section 11 - Glossary - 89Microrouter CNC Machine User's ManualMACHINE DATUM ... A fixed zero reference point set by the machine manuf

Section 1 - Introduction - 9Microrouter CNC Machine User's ManualBefore beginning to setup your Microrouter CNC machine, pleasecheck your separat

90 - Glossary - Section 11 Microrouter CNC Machine User's Manual11: GlossaryTRAVERSE ... Movement of the cutting tool throu

Section 12 - Index - 91Microrouter CNC Machine User's ManualIndexFFAQs...67Feedra

92 - Index - Section 12 Microrouter CNC Machine User's Manual12: IndexOOffsetconfiguring tool length...81configur

Section 12 - Index - 93Microrouter CNC Machine User's Manual12: NotesUse this page to make a note of any parts of the software you have changed o

94 - Index - Section 12 Microrouter CNC Machine User's Manual12: Notes